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BorgWarner Inc. Deputy Manager - Manufacturing Engineering in Chennai, India

This position will handle manufacturing engineering development, new equipment selection, ordering , process design, prove out, trouble shooting, debugging of issues from production equipment’s in Visctronics line.

Key responsibilities

  • Experience in APQP Process planning (process designing). Experience to Interpret product design requirement into manufacturing process design considering Safety, Quality, Takt time, Line balancing, Capacity Planning & Production Ramp.

  • Working experience in Automotive Industries following IATF 16949

  • Lead the Lean manufacturing initiatives including value stream mapping and material flow process optimization, plant layout and material handling process, WIP reduction, Inventory optimization, Build and optimize machine capacity , Manpower scroll , Ergonomics improvement and line throughput improvement etc.

  • Experience in development of equipment defining the technical specifications, obtain competitive quotes, establish time plan, follow up, Trials at Supplier / Plant locations, interact with facilities and maintenance to hook up utilities, installations, and commissioning of equipment.

  • Experience in development of Fixtures / Tooling / Gauges required for new projects. Conduct PTR (Production trial runs) and PPAP runs with significant quantity / time.

  • Experience in Working closely with Cross Functional Team (Application / Engineering, Procurement, Project management, Manufacturing, Maintenance and Quality) during all phases of product development to optimize process designs for SPQCDM (safety, productivity, quality, cost, delivery / efficiency and maintainability / reliability).

  • Familiar in utilizing the core tools including MSA, SPC, FMEA, APQP, PPAP and Control plan. Establishing process control charts, monitoring Poka-Yokes in in-process and prepare standard operating procedures

  • Troubleshoots manufacturing problems and implementing sustainable corrective actions. Problem solving through 8D principles, lean six sigma tools and techniques.

  • Knowledge of Pro-e, Catia, Solid work and Analysis software would be an added advantage.

  • Knowledge on Servo controlled pressing machines ,Injection Moulding, Soldering, Epoxy/PU potting, Heat treatment , Coil winding & PCBA assembly process.

  • Report on Environment, health and safety related issues on the available communication mediums.

  • Ensure safety audits completion on time and vigilant to safety at workplace for safe working environment.

  • Knowledge on ISO 45001 safety standards .

  • Safety Incident investigation & Closing responsibility with 8D.

Internal Use Only: Salary

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